Introduction of the dosing mixer device

The medicine adding mixer device is mainly used for mixing, dissolving and storing various medicines in the water treatment project, and the medicine liquid is added to each additional point through a metering pump or a water injector. The shape of the dosing box is divided into square and round, and the material is polyethylene (PE). It is formed by rotomolding technology at one time. The upper part is preset with the installation position of the metering pump and the mixer.

Dosing Mixer Device has a compact structure, small size, corrosion resistance, low energy consumption, and convenient operation and maintenance. It has the functions of storing medicine, mixing and exporting, and can realize manual, automatic, remote, local and other control methods.

The main structure of the dosing mixer device:
Dosing Mixer (Gearbox):
mixer (gearbox) Introduction in the dosing box device
The mixer is also called gearbox. The common gearbox is a cycloidal gearbox. The cycloidal pinwheel gearbox is a novel transmission device that uses the planetary transmission principle of a small tooth difference. The cycloid gearbox is an important transmission component in the dosing mixer device.
Transmission principle of gearbox in the mixer device
The cycloid gearbox is a novel transmission device that adopts the principle of K-H-V planetary transmission with small tooth difference. The difference in the number of teeth between the sun gear (pin gear) Zz and the planet gear (cycloid wheel) ZB is 1, that is Zz-ZB = 1. A double eccentric sleeve with an offset of 180 ° is installed on the input shaft, and two roller bearings called rotor arms are installed on the eccentric sleeve to form an H mechanism. The center holes of the two cycloid wheels are the rotor bearings on the eccentric sleeve. The raceway and the cycloid wheel is meshed with a set of ring-shaped needle teeth on the true gear to form an internal meshing deceleration mechanism with a tooth difference of one tooth (to reduce friction, in a reducer with a small speed ratio, With a pin sleeve on the pin teeth). When the input shaft rotates one circle with eccentricity, because the characteristics of the tooth profile curve on the cycloid wheel are extremely restricted by the pin teeth on the pin gear, the movement of the cycloid wheel becomes a plane motion with both revolution and rotation. When rotating one revolution, the eccentric sleeve is also rotating one revolution, the cycloid wheel rotates through a tooth in the opposite direction to be decelerated, and then uses the W output mechanism to transfer the low-speed rotation motion of the cycloid wheel to the output shaft through the pin shaft. This results in lower output speed.

Its vertical dosing mixer adopts the principle of cycloid gear and planetary transmission. It is one of the most advanced transmission tools today. It has the characteristics of large button pitch, high transmission efficiency, high power, long life, low price, and never adding oil. It is the best supporting product of the environmental protection dosing device. The preset metering pump and mixer installation positions of the dosing box are not completely applicable to all brands and models of metering pumps and mixers. The specific installation needs to be made by the customer according to the actual situation. Adjust accordingly.

Features of dosing mixer (gear reducer)
Smooth motion and low noise
Gear reducer single-stage transmission Can achieve a transmission ratio of 1:87
The main purpose of the mixer (gear reducer)
Stirring various chemicals in water treatment projects, designed and manufactured to meet the automation requirements of various industries such as petroleum, chemical, metallurgy, oil refining, natural gas, water supply, thermoelectricity, pharmaceuticals, food, etc. Device. Widely used in industries such as oilfield surface gathering and transportation, dehydration treatment, papermaking, water treatment, electric power, etc., adding acid, alkali, salt, dehydrating agent, bactericide, flocculant, corrosion inhibitor, and other agents.

Reference table for matching selection of mixer and standard dosing barrel:
Model Dosing bucket  impeller, Shaft material  Rotating speed Shaft diameter Shaft length  impeller
BLY09-11-0.37 JYT-100L Stainless steel 304 132rpm Ф18 L=600 3 Blade &Ф200
BLY09-11-0.37 JYT-150L Stainless steel 304 132rpm Ф18 L=600 3 Blade&Ф200
BLY0-11-0.37 JYT-200L Stainless steel 304 132rpm Ф18 L=700 3 Blade&Ф200
BLY0-11-0.37 JYT-300L Stainless steel 304 132rpm Ф18 L=700 3 Blade&Ф200
BLY0-11-0.55 JYT-500L Stainless steel 304 132rpm Ф18 L=800 3 Blade&Ф200
BLY0-11-0.75 JYT-1000L Stainless steel 304 132rpm Ф27×3 L=1100 2 Blade&Ф300
BLY0-11-1.1 JYT-2000L Stainless steel 304 132rpm Ф32×3 L=1200 2 Blade&Ф350
BLY1-17-1.5 JYT-3000L Stainless steel 304 85rpm Ф42×3 L=1300 2 Blade&Ф400
Gearmotor: Carbon steel + rubber,stainless steel 316L

 

 

 

 

 

 

 

 

 

 

Gear reducer transmission process
The transmission process is as follows: a double eccentric sleeve with an offset of 180 ° is installed on the input shaft, and two roller bearings called turning arms are installed on the eccentric sleeve, forming the H mechanism and the center holes of the two cycloid wheels are eccentric The raceway of the arm bearing is set, and the cycloid wheel is meshed with a set of annularly arranged needle teeth on the true gear to form an internal meshing reduction mechanism with a tooth difference of one tooth (to reduce friction, the speed ratio In the small reducer, there is a pin sleeve on the pin teeth).
Reducer characteristics and structure
1. High-speed ratio and high efficiency
Single-stage transmission can achieve a reduction ratio of 1:87 and an efficiency of more than 90%. If multi-stage transmission is used, the reduction ratio is greater.
2. Compact structure and small volume
Due to the principle of planetary transmission, the input shaft and the output shaft are on the same center line, so that the model can obtain the smallest possible size.
3. Low noise and stable motion
Cycloid needle teeth have a large number of meshing teeth, a large overlap coefficient, and a mechanism that balances the machine parts, which minimizes vibration and noise.
4. Reliable use and long life
Because the main parts are made of high carbon chromium steel material, which is quenched to obtain high strength, and part of the transmission contact uses rolling friction, so it has a long service life.
5. Reasonable design and convenient maintenance
Easy to disassemble and install, the minimum number of parts and simple lubrication make the cycloid reducer deeply trusted by users.

 Products Model Specification
Model Motor Power (kW) Bucket Volume (L) Shaft Speed (rpm) Shaft Diameter (cm) Shaft Length (cm) Vane Wheel (cm)
s1-09 0.37、0.55 1000 40-136 Ф18 60-100 20
s1-0 0.37、0.55、0.75 3000 40-136 Ф18 60-100 20
s1-1 0.37、0.55、0.75、1.1、1.5 5000 10-136 Ф20 60-200 25
s1-2 1.1、1.5、2.2、2、4 8000 40-136 Ф20-30 60-250 35-40
s1-3 1.5、2.2、3、4、5.5、7.5 10000 40-136 Ф30-40 100-350 30-50

 

 

 

 

 

 

 

 

 

Dosing mixer other supporting parts Introduction:


The metering pump in the mixing device is a high-precision pump with a flow rate of up to 50 cubic meters and a pressure of up to 50 MPa.
Mixing device parts-mixing rod can choose 304/316 stainless steel, carbon steel metal lining polymer material, engineering plastic stool.

The volume of the solution tank ranges from 0.5 to 20 cubic meters.

Features:
The dosing device is a complete set of electromechanical integration equipment. The device has compact structure, small volume, corrosion resistance, low energy consumption, and convenient operation and maintenance. It has the functions of storing medicine, mixing and exporting.

please ask us if you would like to consult for more information: